Find out about the importance of the Fiat Ducato gearbox, signs of signs of malfunction and best practices to ensure long life and efficiency!

What are the symptoms of a problem with the gearbox on a Fiat Ducato?

Your truck's behavior can reveal thestate of wear of its components, particularly the gearbox. The signs of malfunction vary according to whether the gearbox is a manual gearbox (BVM) or automatic (BVA) GEARBOX.

Manual gearboxes

For mechanical or manual gearboxes, such as those of the Fiat Ducato 2.8 or 2.5 JTD, a gearbox oil that has lost its viscosity can make cold shifting difficult. But once the engine has warmed up, gear changes become much smoother!
However, if gearshifts are difficult, whether cold or warm, this generally indicates insufficient lubricationleading to premature gearbox wear. This problem can affect different models, such as the Fiat Ducato 1.9 TD or 2.8 IDTD. Skipping gears or cracking during gear changes are problems which can affect all types of gearbox, and which require an immediate checked immediately by a specialist.

Automatic gearboxes

For automatic gearboxes, an an abnormal reaction time between neutral and first gear should alert you. In some cases, shifting gears can become complicated or even impossible.This affects not only driving comfort, but also vehicle performance.

The importance of good lubrication

Most gearbox problemswhether manual or automatic, have their origins in oil quality and quantity. On models such as the Fiat Ducato 2.3 JTD Multijet or 2.5 TDI, oil changes not carried out on time can lead to insufficient lubrication of parts such as the gears. Forced gear shifting due to inadequate lubrication can permanently damage the gearbox.

Other wear indicators

Although lubrication of the gearbox is essential to its proper functioning, there are many other malfunctions a BV can suffer from, such as :

• From abnormal noises These include rubbing, clicking, hissing or cracking noises;
• A strong smell of burning ;
• A leak transmission fluid ;
• A resistance in the gear lever;
• A clutch pedal too soft or too hard.

Consult an expert!

Any unusual signs, other than those mentioned above, should prompt you to consult a mechanical expert. A precise diagnosis will determine whether an oil change or complete replacement of the gearbox is necessary.
In the event of a problem, don't hesitate to consult a gearbox especially if you're having trouble finding a competent garage. Correct operation of the clutch pedal and other components is crucial to safe, enjoyable driving.

The different types gearboxes for Fiat Ducato

In 1978, Fiat embarked on the design of a revolutionary utility vehicle, which would become the Ducato in 1981. The first models were equipped with a manual gearbox, but the range was soon extended to include automatic versions, which considerably simplified driving and met the varied needs of users. needs of users.
Ducato gearboxes are identified by specific specific codesThe 6HP28, for example, designates a gearbox for the Ducato 2.5 TD model from 1990 to 1993, and again from 2003. Another code, 20GP16, and its variants, often refer to gearboxes found on the Ducato 2.3 JTD, built up to 2006.
In 2012, the Comfort Matic technology is introduced on the Fiat Ducato. This gearbox, present on the Ducato 130 Multijet and other engines, uses a manual 6-speed manual gearboxmanual gearbox, coupled with an electro-hydraulic actuator for enhanced clutch pedal flexibility. It enables between automatic, robotized automatic, robotized and manual modes, offering drivers remarkable flexibility with no risk to the engine.
The Ducato reinvents itself again in 2020, with a 9-speed automatic gearbox - a first for the Ducato range. This innovation meets the growing performance and comfort. Fiat's diversification of engines aims to offer optimum optimal mechanical performance while taking environmental impact into account.
Caution: correctly identifying the spare gearbox part number is crucial, as a mistake can have costly consequences.

How to replace the gearbox on a Fiat Ducato?

Replacing a gearbox on a Fiat Ducato is not always the best solution. Before embarking on a costly change, it's essential toevaluate the part andidentify the exact of the fault. A precise diagnosis by an expert is often the best approach.
Your vehicle inspection could include checking the oil its wholesomeness, quantity, viscosity and so on. The mechanic will also check the seals for leaks.
In the event of severe damage, the gearbox will have to be dismantle the gearbox parts such as the clutch, gearshift or synchronizers, before replacing it with a unit in perfect working order. This operation requires precision tools and must be carried out according to strict steps to avoid damaging other vehicle components.
Warning: replacing this mechanical part on certain models requires going through the engine to reach the gearbox and clutch. So make sure you're equipped with a bridge or jackstands..
Once the new gearbox has been installed numerous checks checks. For example, filling with the correct oil must be carried out according to model specifications, as procedures may vary between a Ducato 2.8 JTD and a 1.9 TD. It's also important to check that the filler cap is in good condition and that all gearbox fastenings are correctly positioned.
For automatic automatic (BVA), a reprogramming may be necessary, and this procedure varies according to model and condition (new, used or reconditioned). or reconditioned) of the gearbox installed.
It is therefore strongly advised attempt to replace the gearbox yourself. Entrusting this task to a professional mechanic will save time and benefit from a guarantee on the work carried out.
After replacement, regular regular maintenance is essential, including periodic oil changes and oil level checks, to ensure the longevity and performance of the new gearbox.

Where can you buy a new gearbox for your Ducato?

As for repairsspare parts must be purchased from a specialist from a specialist. EDEN BOITESEurope's leading supplier of used and exchange parts, gives you the benefit of a wide choice of gearboxes Fiat Ducato at the best price. It's as simple as d'indicate the part number you're looking for, based on your commercial vehicle's engine, for example, and that's it!

Can't find what you're looking for? We're sure to have a solution for you! Simply contact our teams by filling in our online form or by phone on 04 86 11 93 69. We will send you a personalized based on your expectations and your specific needs.

Please also note that we can deliver your Ducato gearbox to the address of your choice.address of your choice. Simplify your life by having your order shipped to your garage! He will be able to solve the problem with your Fiat Ducato gearbox immediately on receipt of the replacement part, which is guaranteed for up to one year. guaranteed for up to one year.